Covers Delivered Without A Bushing

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.

Always replace the cover and the circlip. Never use a hammer to install the cover and never lubricate the center seal or touch it.

Fig 1: Attention: Never Oil Center Seal Or Touch With Hand

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

CAUTION:

Do not touch the hole in the center of a new cover. The cover must not be touched inside the hole, lubricated or come into contact with any other substances in that area. Leaks will develop.

-- Hold the cover only as illustrated.

Fig 2: Holding Clutch End Cover

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required

Guide Sleeve T10302

CAUTION:

Clean the assembly sleeve before use and do not use scratched assembly sleeves.

The new cover must not have any fluid in the area of the center seal and it must be dry.

-- Clean the end of the clutch shaft if necessary.

Do not apply adhesive to the inside of the cover.

-- If this is done, carefully remove the adhesive!

Only lubricate the outer edge of the seal with Direct Shift Gearbox (DSG) transmission fluid.

-- Place the guide sleeve T10302 on a level surface

The center seal on the new cover must now be >>pre-formed<< :

-- Install the cover horizontally and evenly over the whole guide sleeve T10302. This brings the sealing lip into its installed position.

Fig 3: Guiding Cover Horizontally And Evenly Over Entire Sleeve

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the guide sleeve T10302 upward out of the cover and place it on the end of the clutch shaft.

-- Guide the cover horizontally over the guide sleeve T10302 and press it evenly onto its seat.

Fig 4: Cover Guided Horizontally Over The Sleeve

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

CAUTION:

Handle with care. If the cover is hit in any way, leakage will definitely occur.

The cover can be pried out of its seat using a screwdriver to install the new circlip.

Fig 5: Identifying Cover In Its Seat Pried With A Screwdriver

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the new circlip.