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Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (3.2L VR6 4V Engine Mechanical, Fuel Injection Ignition, Engine Code(S): BJS) >> 26 - Exhaust system, Emission controls >> Exhaust system components, removing and installing >> Exhaust system components, removing and installing

Exhaust system components, removing and installing

WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • After working on the exhaust system ensure that the system is not under stress, and that it has sufficient clearance from the bodywork. If necessary, loosen double clamps and align exhaust pipe so that sufficient clearance is maintained to the bodywork and mounts carry uniform loads.
  • Replace self-locking nuts.

Special tools, testers and auxiliary items required 

Fig 1: 3337 Oxygen Sensor Ring Spanner
GW00000266Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 2: Body Repair Saw V.A.G 1523A
GW00000566Courtesy of VOLKSWAGEN UNITED STATES, INC.

Exhaust manifold, front exhaust pipe with double catalytic converter and attachments, assembly overview, refer to Exhaust manifold, front exhaust pipe with double catalytic converter and attachments, assembly overview 

Muffler with mountings, assembly overview, refer to Muffler with mountings, assembly overview