Cylinder Head Cover

Special tools and workshop equipment required

Torque wrench V.A.G 1331
Sealant, black AMV 174 004 01

Removing

-- Remove engine cover.

One Piece Engine cover

Fig 1: Identifying Removal Of One Piece Engine Cover

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Pull the one piece front engine cover -arrows A- upward with a quick jerk and then pull the lower mount -arrow B- forward.

Two Piece Engine Cover

Fig 2: Identifying Removal Of Two Piece Engine Cover

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

On the two piece engine cover, first pull the outer cover upward with a quick jerk -arrows in the upper illustration-, then pull the inner engine cover upward with a quick jerk -arrows in lower illustration-.

-- Remove upper part of toothed belt cover.

-- Remove the crankcase ventilation bleeder hose on the cylinder head cover.

-- Unbolt bracket on exhaust gas recirculation valve.

-- Unbolt the cylinder head cover.

Installing

Installation is performed in reverse order. When doing this note the following:

NOTE:

Replace gasket for bolts if damaged.

-- Coat both edges on the front bearing cap/cylinder head sealing surfaces with a drop sealant, black AMV 174 004 01 (diameter approximately 5 mm) -arrows-.

Fig 3: Identifying Drop Of Sealant On Both Side Edges Of Front Bearing Cap/Cylinder Head Sealing Surfaces

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Coat both edges on the rear bearing cap/cylinder head sealing surfaces with a drop sealant, black AMV 174 004 01 (diameter approximately 5 mm) -arrows-.

Fig 4: Identifying Drop Of Sealant To Both Side Edges Of Rear Bearing Cap/Cylinder Head Sealing Surfaces

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Hand tighten the cylinder head cover bolts in sequence -1 to 13-.

Fig 5: Identifying Cylinder Head Cover Bolts Tightening Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the bolts in sequence -1 to 13- to 10 Nm.