LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2005 >> Jetta TDI, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.9L - Cylinder Head, VALVETRAIN - Engine Code(S): BKC, BLS, BRM & BXE (A5 Platform) >> 15 Engine - Cylinder Head, VALVETRAIN >> Diagnosis And Testing >> Valve Guides, Checking

Valve Guides, Checking

Special tools and workshop equipment required 

Test Sequence 

-- Insert new valve into guide. The end of the valve stem must be flush with the guide. Due to the slight difference in stem dimensions, ensure that only an intake valve is used in the intake guide and an exhaust valve in the exhaust guide.

Fig 1: Identifying Dial Gauge Holder VW 387 To Determine Valve Rock (Wear limit)
GWWV15-0133Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Determine tilt clearance. Wear limit: max. 1.3 mm.

-- If the tilt clearance exceeds the wear limit, the cylinder head must be replaced.