New Connecting Rod, Separating

New connecting rods may not be separated at the location where they should be. If the connecting rod bearing cap cannot be removed by hand, proceed as follows:

-- Mark which cylinder belongs to the connecting rod PISTONS AND CONNECTING ROD ASSEMBLY OVERVIEW.

-- Lightly clamp the connecting rod in a vise equipped with aluminum protective pads.

Fig 1: Clamping Connecting Rod In Vise Equipped With Aluminum Protective Pads

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

NOTE:

Only clamp the connecting rod lightly to avoid damaging it.

Clamp the connecting rod below the dotted line.

-- Loosen both bolts -arrows- about five turns.

-- Carefully tap against the connecting rod bearing cap in the direction of the -arrow- with a plastic hammer until the cap is loose.

Fig 2: Carefully Taping Against Connecting Rod Bearing Cap

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.