Front And Rear Mufflers, Separating And Connecting
- A separating point has been provided in the connecting pipe for individual replacement of the front or rear muffler.
- The separating point is marked by depressions around the circumference of the exhaust pipe.
Special tools and workshop equipment required
- body repair saw V.A.G 1523 A
- or chain pipe cutter VAS 6254
- Protective glasses
Separating
To prevent injuries from metal shavings, wear protective goggles and protective clothing.
-- Cut exhaust pipe at separation point -arrow 2- e.g. using body repair saw V.A.G 1523 A at a right angle.
Joining
A second mechanic is required for installing the repair clamp.
-- Secure front muffler in retainers. The front clamp remains loosely connected to pipes.
-- Align rear muffler horizontally and hold it in this position.
-- Position repair clamp at side markings -arrow 1- and -arrow 3-.
-- Rotate the repair clamp -A-, as illustrated.
-- Adjust the exhaust system when it is cold so that it is free from tension EXHAUST SYSTEM, INSTALLING .
-- Tighten the repair double clamp.
Tightening specification M8: 25 Nm