Engine codes AEG, AVH, AZG with aluminum plate cylinder head gasket

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Fig 1: Exploded View Of Cylinder Head Components - Engine Codes AEG, AVH, AZG With Aluminum Plate Cylinder Head Gasket

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Engine codes AEG, AVH, AZG with steel plate cylinder head gasket. Refer to Engine codes AEG, AVH, AZG

1 - Plug

2 - To intake manifold

3 - Shaped hose

4 - To intake manifold

Only from model year 2002

5 - O-ring

Always replace

6 - Sealing plug

7 - Cylinder head bolt

Always replace
Removal and install "Ploydrive" cylinder head bolt with 3452
Sequence when loosening and tightening. Refer to Cylinder head, removing and installing , Cylinder head, removing and installing

8 - Union

Coolant hose schematic diagram. Refer to Coolant hose connection diagram

9 - 10 Nm

10 - O-ring

Always replace

11 - 20 Nm

12 - Lifting eye

13 - Cylinder head gasket

Always replace
After replacement replace complete amount of coolant in system

14 - 15 Nm

15 - 20 Nm

16 - Rear toothed belt guard

17 - Tooth belt

Mark direction of rotation before removing
Check for wear
Do not kink
Removing, installing and tensioning. Refer to Figure

18 - Cylinder head

Check for distortion. See Figure .
Reworking sealing surface. See Figure .
Removing and installing. Refer to Cylinder head, removing and installing
After replacement replace complete amount of coolant in system

19 - Oil deflector

20 - Cylinder head cover gasket

Replace if damaged
Before installing gasket, coat transition between bearing cap and cylinder head with D 454 300 A2.

21 - Cylinder head cover

22 - 10 Nm

23 - Seal