Install steering column
New replacement steering columns are secured with transportation protection - 6 -.
This transport protection - 6 - must be removed after installing the steering column in the vehicle.
The shear head bolt - 10 - and the Pin - 11 - must be installed on new steering columns, which have been supplied as a replacement part.
- Tighten shear head bolt - 10 - until head shears off.
- Install steering column with preassemble steering lock housing to cross member.
- Install hex bolts - 5 -.
When a steering column from manufacturer Presta is installed, the bolts must be secured with locking fluid D 000 600 .
Identifying the steering column
- Now insert hex bolt - 12 -.
- Install nut - 13 - and tighten to 10 Nm.
- Now tighten bolts - 5 - to 25 Nm
- Now remove transportation securing device - 6 -.
- Install universal joint/shaft on steering pinion
- Tighten bolt - 8 - to 30 Nm.
1 - Steering column cross member
2 - Steering column
3 - Bolt
4 - Handle
5 - Hex head bolt, 22 Nm
6 - Transportation securing device
7 - Steering column universal joint/shaft
8 - Hex head bolt, 30 Nm
9 - Steering gear pinion
10 - Shear head bolt
11 - Pin
12 - Hex head bolt
13 - Hex nut, 10 Nm
The ignition key removal lock cable must be connected on vehicles with automatic transmission
- Install steering column switch → 94 LIGHTS, SWITCHES - EXTERIOR
Following work sequence affects only vehicle with ESP
- Installing Steering Angle Sensor G85 → 45 ANTI-LOCK BRAKE SYSTEM
The basic setting for Steering Angle Sensor G85 must be checked after the following assembly work:
- When the Steering Angle Sensor G85 has been removed or replaced,
- After removing or replacing the steering column;
- After removing or replacing the steering column switch;
- After removing or replacing the steering lock housing;
- When the steering wheel is repositioned.
Perform Steering Angle Sensor G85 basic setting
- Vehicle diagnosis, testing and information system VAS 5051.
- Select on the display "Suspension, Wheels, Brakes, Steering (Repair Group 01; 40...48)" 49) "".
- Select on display "Brake system".
- Select on display. "01 On Board Diagnostics Systems"
- Select on display "Anti-lock brake system".
- Select on display "Functions".
- Select on display "Basic setting for steering angle sensor -G85-".
The following steps apply to all vehicles.
- Installing trim for steering column switch → 70 - INTERIOR TRIM
- Install steering wheel → 69 - PASSENGER PROTECTION - AIRBAGS, SEAT BELTS
- Install airbag unit → 69 - PASSENGER PROTECTION - AIRBAGS, SEAT BELTS