Input gear, removing and installing
WARNING: This page does not describe the selected car, but rather 25 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- Drive pinion and differential do not need to be removed.
- Before installing final drive measure friction torque at axle shaft, see FRICTION TORQUE, CHECKING
The following list pertains to Fig 1.
- Socket-head fastener
- 250 N.m (184 ft lb)
- Engage parking lock to remove and install
- Use 22 mm socket
- Before installing socket -head fastener insert axial needle bearing -7-
- Dished washer
- Curved side faces socket-head fastener
- Shim
- Determining thickness, see INPUT GEAR, ADJUSTING
- Tapered roller bearing inner race
- After measuring thickness of shim, install on input gear with locking fluid AMV 185 101 A1, see Tapered roller bearing inner race, inserting
- Tapered roller bearing outer race
- Drive out with drift
- Drive in with 30-205
- Insert with locking fluid AMV 185 101 A1
- Transmission housing
- Axial needle bearing
- Install with flat side facing input gear
- Insert into input gear before installing socket -head fastener -1-
- Tapered roller bearing outer race
- Drive out with drift
- Drive in with 30-205 and long drift
- Install with locking fluid AMV 185 101 A1
- Tapered roller bearing inner race
- Pulling off, see Tapered roller bearing inner race, removing
- Pressing on, see Tapered roller bearing inner race, installing
- Insert with locking fluid AMV 185 101 A1, see Tapered roller bearing inner race, inserting
- Input gear
- With impulse wheel for Vehicle Speed Sensor (VSS) -G68-
- Number of teeth, see TRANSMISSION LAYOUT
- Adjusting, see INPUT GEAR, ADJUSTING
- If signs of damage exist, always replace input gear and output gear together
- Removing, see Input gear, removing
- If input gear is replaced, adjust planet carrier, see PLANET CARRIER, ADJUSTING .