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Home >> Volkswagen >> 2004 >> GTI VR6 >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (5 SPD. Manual Transmission 02A (A3 Platform)) >> Manual Transmission - Gears, Shafts >> Output shaft, disassembling and assembling >> Disassembling and assembling 1st/2nd gear operating sleeve and synchro-hub

Disassembling and assembling 1st/2nd gear operating sleeve and synchro-hub

WARNING: This page is about a different car, the 1999 Volkswagen GTI, 1998 Volkswagen GTI, 1997 Volkswagen GTI, 1996 Volkswagen GTI, and 1995 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The following list refers to items in Fig 1 .
  1. - Spring
  2. - Operating sleeve
  3. - Synchro-hub
  4. - Locking piece
    • Press operating sleeve over synchro-hub.
      • After assembly, wider shoulder of synchro-hub (arrow -A-) and outer splines of operating sleeve (arrow -B-) face in opposite directions
      • Recesses for locking pieces, in synchro-hub and in operating sleeve, must be aligned
  5. Fig 1: Disassembling And Assembling 1st/2nd Gear Operating Sleeve And Synchro-Hub
    G03362201Courtesy of VOLKSWAGEN OF AMERICA, INC.