LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2004 >> GTI VR6 >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (5 SPD. Manual Transmission 02A (A3 Platform)) >> Clutch >> Clutch release mechanism, servicing >> Notes

Clutch release mechanism, servicing: Notes

WARNING: This page is about a different car, the 1999 Volkswagen GTI, 1998 Volkswagen GTI, 1997 Volkswagen GTI, 1996 Volkswagen GTI, and 1995 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

The following list pertains to Fig 1 .

  1. Transmission 
  2. Ball stud 
    • Tightening torque: 25 N.m (18 ft lb)
    • Lubricate with MoS2 grease
  3. O-ring 
    • Always replace
  4. Input shaft oil seal 
  5. Guide sleeve 
    • Lubricate with MoS2 grease in area of release bearing
  6. Retaining spring 
    • Attach to clutch release lever
  7. Mounting bolt 
    • Tightening torque: 20 N.m (15 ft lb)
  8. Clutch release lever 
  9. Release bearing 
    • DO NOT wash bearing (wipe off instead)
    • Replace noisy bearings
    • Lubricate surfaces that contact clutch release lever with MoS2 grease
  10. Mounting bolt 
    • Tightening torque: 20 N.m (15 ft lb)
  11. Slave cylinder 
  12. Push rod 
    • Lubricate end of push rod with MoS2 grease
  13. Assembly pin 
    • Secures clutch release lever while installing transmission
    • Remove after transmission has been installed
    NOTE: A bolt, M8x35, can be used as a substitute if assembly pin -13- is not available.
  14. Fig 1: Clutch Release Mechanism Components
    G03362074Courtesy of VOLKSWAGEN OF AMERICA, INC.