Clutch play between -K1- and -K2-, adjusting: Notes

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Special tools and equipment required

Fig 1: Identifying Special Tools - Clutch Play Between -K1- And -K2-, Adjusting

Courtesy of VOLKSWAGEN UNITED STATES, INC.

VW 309 Holding plate
VW 313 Support clamp
VW 353 Transmission support
VW 387 Universal dial indicator bracket

Depth gauge
Straightedge
Dial indicator

NOTE: To adjust clutch play install components without shim (item 4 in Clutch play between -K1- and -K2-, adjusting ). Refer to Assembling planetary gearbox, Assembling planetary gearbox .

Fig 2: Exploded View Of Clutch Adjustment Components

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Transmission housing

Planetary gearbox installed up to small input shaft. Refer to assembling planetary gearbox, Assembling planetary gearbox

2 - Axial needle bearing with washer

Axial needle bearing faces small input shaft
Washer faces -K3-

3 - 1st to 3rd gear clutch -K1- with 3rd and 4th gear clutch -K3-

Clutches -K1- and -K3- are pressed together

4 - Shim

Do not install when adjusting clutch play
1 or 2 shims can be installed

5 - Reverse gear clutch -K2-

Conditions

Planet carrier installed and adjusted. Refer to Assembling planetary gearbox, Assembling planetary gearbox
For the measuring sequence the transmission housing must be clamped into the assembly stand so that the input gear is facing downward, as illustrated on. Refer to Clutch play between -K1- and -K2-, adjusting .