3rd and 4th gear clutch -K3- with pump shaft, disassembling and assembling (transmissions from 01.93): Notes
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
Applications. See TRANSMISSIONS FOR VEHICLES WITH ELECTRONIC PROGRAM SWITCH IN TRANSMISSION CONTROL MODULE (TCM) .
NOTE:
The following list refers to Fig 1.
- - Circlip
- Different thicknesses for different clutch assemblies
- Mark after removing and install in same position
- - Thrust plate
- Install with stepped side facing circlip
- - Inner plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- - Outer plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- - Pressure plate
- Install with peened corrugated washer facing piston
- - Corrugated washer
- Peened to thrust washer
- - Circlip
- Removing and installing. See Removing and installing circlip .
- - Piston cap
- Sealing lips are vulcanized to piston cap
- Moisten with ATF before installing
- Turn piston cap slightly when installing
- When removing and installing press down and fit circlip (see item 7)
- - Spring
- Seat between piston and piston cap
- - Piston
- Sealing lips are vulcanized to piston
- Moisten with ATF before installing
- Turn piston slightly while installing
- - Clutch housing with pump shaft
- Height varies according to number of inner and outer plates
- - Piston ring
- Replace only faulty piston rings
- Piston ring is destroyed when removed
- Check that ring is correctly located. See Checking that piston rings are correctly located .
- Installing. See Installing piston rings and hooking ends together .
- - Piston ring
- Replace only faulty piston rings
- Unhook ends to remove
- Check that ring is correctly located. See Checking that piston rings are correctly located .
- Installing. See Installing piston rings and hooking ends together .