III - Free wheel and reverse gear brake -B1-, removing and installing
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
See PLANETARY GEARBOX DISASSEMBLY AND ASSEMBLY, OVERVIEW .
NOTE:
Disassembling planetary gearbox. See Disassembling .
Assembling. See Planetary gearbox, assembling .
NOTE:
The following list refers to Fig 1.
- - Circlip
- For supporting tube -B2-
- - Circlip
- For free wheel
- - Free wheel with -B1- piston
- Before removing free wheel, remove valve body and sealing plugs. See VALVE BODY, REMOVING AND INSTALLING .
- Disassembling and assembling. See FREE WHEEL WITH -B1-PISTON, DISASSEMBLING AND ASSEMBLING .
- - Dished spring
- Install with convex part facing free wheel
- - Pressure plate
- Install with flat side facing plates
- Differing plate thickness depending on number of inner plates installed:
Up to transmission build date 16 08 2:
- With 4 inner plates 7.5 mm (0.295 in.) (an additional 3.7 mm (0.146 in.) shim - 8 - is installed)
- With 5 inner plates 7.5 mm (0.295 in.)
From transmission build date 17 08 2:
- With 4 inner plates 11.1 mm (0.437 in.)
- With 5 inner plates 7.5 mm (0.295 in.)
Transmissions from 01.93:
- With 4 inner plates 13.5 mm (0.531 in.)
- With 5 inner plates 10.5 mm (0.413 in.)
- Quantity of -B1- inner plates. See Code letters, model/engine applications, ratios, equipment .
- - Inner plate, -B1-
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- Before installing place in ATF for 15 minutes
- - Outer plate, -B1-
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- - Shim
- Determining thickness. See Reverse gear brake -B1-, adjusting .
- Additional 3.7 mm (0.146 in.) shim for -B1- with 4 inner plates, up to transmission build date 16 08 2.