Input Shaft, Disassembling And Assembling: Notes
Special tools and equipment
- VW 401 Thrust plate
- VW 402 Thrust plate
- VW 407 Press tool
- VW 408 A Press tool
- VW 412 Press tool
- VW 416 B Tube
Special tools and equipment
- VW 433 Press piece
- VW 454 Press piece
- VW 801 Holding plate
- VAG 1582 tapered roller bearing puller
- VAG 1582/7 Grip
- 1 - Kukko 21/7 Internal puller
- 3 - Kukko 17/2 Separating device
- 4 - Kukko 22/2 Counter support
Special tools and equipment
- 40-105 Thrust plate
- 41-501 Drift sleeve
- 2040 Tube
- 2050 Thrust piece
- 3074 Press disc
- 3161 Extension
- When installing new gears, consult technical data. Refer to Code letters, application, ratios, capacities .
- If the position of the tapered roller bearings is affected when exchanging parts, the input shaft must be re-adjusted. See adjustment overview. Refer to Adjustment overview
1 - Transmission housing
2 - Shim
- Determining thickness. Refer to Input shaft, adjusting
3 - Tapered roller bearing outer race
4 - Circlip
- Redetermine if tapered roller bearing item Input shaft, disassembling and assembling or input shaft item Input shaft, disassembling and assembling are replaced. See Figure
5 - Tapered roller bearing inner race
6 - 5th gear
7 - 3rd, 4th and 6th gear
8 - Input shaft
- Adjusting. Refer to Input shaft, adjusting
9 - Tapered roller bearing inner race
10 - Tapered roller bearing outer race
- Pulling out. See Figure
- Installed position. See Figure
- Pressing in. See Figure
- Transmissions from build date 06 04 0 secured with locking plate and bolt
- Bolt 12 Nm
- Always replace
11 - Clutch housing
- Transmissions from 06 04 0, with additional threaded hole and recess for locking plate to secure tapered roller bearing outer race for input shaft, item Input shaft, disassembling and assembling