Assembling

• Install differential -1-.
• Install 5th, 6th and reverse gear output shaft -2- together with reverse selector fork, 5th, 6th and reverse gear selector rod -3- and reverse shaft -4-.

• Take 1st-4th gear output shaft -3- with selector rods -5- in right hand as illustrated.
• With left hand, lift differential slightly.
• At same time, have a second technician slightly lift 5th, 6th and reverse gear output shaft together with reverse shaft -4-.
• Insert 1st-4th gear output shaft in direction of arrow.

Toothing of output shafts and final drive gear/differential must mesh.

• Together with second technician, place shafts in their bearing seats.

• Set input shaft in clutch housing and swing in (arrow).
• Install transmission housing.

For transmissions from build date 06 04 0 

• Insert locking plate (arrow) in outer race/tapered roller bearing recess for input shaft.
• Tighten new bolt to tightening torque. Refer to Input shaft, output shafts (pinion shafts), differential and selector rods, disassembling and assembling  , item Input shaft, output shafts (pinion shafts), differential and selector rods, disassembling and assembling 

Continued for all vehicles 

• Install transmission housing.

Installing selector shaft 

• Bring selector rods into neutral position.

• Insert selector shaft -1-.
• Position selector shaft so that shift fingers are inserted in selector rods. See Figure .
• When doing this, align lower selector shaft bearing (arrow) through drilling for cover plate.
• Bolt cover plate -A- to lower selector shaft bearing -1- with bolt -2-, M8 x 60 mm.

• Hand tighten cover plate -A- by alternately tightening (1/2 turn) bolts (arrows).
• Remove bolt -2- and hand tighten original bolt in its place.
• Install selector shaft cover -B- and tighten hex bolts -4- to torque.
• Tighten cover plate hex bolts.

• Insert locking bolt -3- for selector shaft gate with locking fluid D 000 600 A2.
• Install switch for back-up light.
• Install both flanged shafts with springs, thrust washers and tapered rings.
• Install speedometer sensor.

• Press in input shaft oil seal.
• Install slave cylinder with release bearing.