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Home >> Volkswagen >> 2004 >> GTI VR6 >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> 5 AND 6 SPD. MANUAL TRANSMISSION 02M (2002-05) (A4 Platform) >> 34 Manual Transmission - Controls, Housing >> Gear Selector Mechanism, Servicing >> Gear Selector Mechanism, Adjusting

Gear Selector Mechanism, Adjusting

Special tools and equipment 

Fig 1: T10027 Pin
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NOTE: The following points are essential to ensure correct selector adjustment:
Fig 2: Securing Locking Mechanism On Gear Selector Cable And Gate Selector Cable
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Fig 3: Pressing Selector Shaft Down & Pushing Locking Pin Into Transmission
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Set selector shaft as follows:

Selector shaft is now locked and cannot be moved any more.

Fig 4: Locating Center Console Pry Areas
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Fig 5: Identifying Pin T10027 Through Holes
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Set shift lever as follows:

Fig 6: Turning Locking Mechanism On Gear Selector Cable And Gate Selector Cable To Right Onto Stop
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Spring presses locking mechanism into normal position.

Fig 7: Pulling Locking Pin Back To Original Position
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Fig 8: Identifying Pin T10027 Through Holes
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Functional check 

Should a gear fail to engage smoothly after repeated selection of 1st, 2nd, 5th or 6th gear, check the following:

Fig 9: Pressing Selector Shaft Down & Pushing Locking Pin Into Transmission
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Selector shaft must move downward (arrow -1-).

If this cannot be accomplished: