Tandem Pump: Installing

WARNING: This page is about a different car, the 2006 Volkswagen Jetta and 2005 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Installation is performed in reverse order. When doing this note the following:

NOTE:

Make sure that tandem pump coupling has proper seating in camshaft.

Tandem pump gasket must always be replaced.

-- Install the tandem pump and tighten the upper bolts to 20 Nm.

-- Tighten the lower bolts to 10 Nm.

-- Connect the return hose (blue marking) to the return connection -3- on the tandem pump.

Fig 1: Identifying Brake Booster Vacuum Line, Tandem Pump, Supply Hose & Return Hose

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Connect the supply hose (white marking) to supply connection -2- and the vacuum line from the brake booster -1- to the tandem pump -4-.

-- Connect the supply hose (white marking) to the fuel filter.

-- Connect the diesel extractor VAS 5226 or the hand vacuum pump to the draining container V.A.G 1390/1 on the return hose -2-.

Fig 2: Identifying Hand Vacuum Pump V.A.G 1390 And Draining Reservoir V.A.G 1390/1 Connected To Return Hose

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Operate the diesel extractor VAS 5226 or the hand vacuum pump, until fuel comes out of the return hose. Make sure no fuel gets into the hand vacuum pump.

-- Connect the return hose (blue marking) to the fuel filter.