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Piston Projection In TDC, Checking: Notes

WARNING: This page is about a different car, the 2010 Volkswagen Jetta and 2009 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Test Sequence

Fig 1: Identifying Measurement Of Piston Projection
GWWV13-0353Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

When installing new pistons or working on a partial engine, check the piston projection in Top Dead Center (TDC) on all pistons. Depending on the piston projection, install the corresponding cylinder head gasket according to the following table.

NOTE:

To measure the piston position at TDC, rotate the engine clockwise.

If varying values occur when measuring the projection, use the gasket for the largest value.

Piston Projection Identification, Notches/Holes
Dimensions in mm  
0.91...1.00 1
1.01...1.10 2
1.11...1.20 3