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Home >> Volkswagen >> 2003 >> Jetta GLI >> Repair and Diagnosis >> External Pages >> Different car >> Section 162 (2.0L - Turbocharger, Supercharger - Engine Code(S): CBEA & CJAA (Sedan) (A5 Platform)) >> 21 Turbocharger, Supercharger >> Description And Operation >> Charge Air Cooler Component Overview

Charge Air Cooler Component Overview

WARNING: This page is about a different car, the 2010 Volkswagen Jetta and 2009 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

Always follow these instructions before and during work.

Fig 1: Charge Air Cooler Component Overview
GWWM21-0194Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt
    • 5 Nm
  2. Mount
    • For the charge air cooler.
  3. Charge Air Cooler
  4. Charge Air Hose
  5. Clamp
    • 5 Nm
  6. to the Throttle Valve Control Module -J338-
  7. Charge Air Hose
    • Cold side, top
    • Ensure the hose is seated securely.
  8. Charge Air Pressure Sensor -G31-
    • With the intake air temperature sensor -G42-.
  9. Bolt
    • 3 Nm
  10. Rubber Grommet
    • Replace if damaged.
  11. Bolt
    • 8 Nm
  12. Charge Air Pipe
    • Cold side.
  13. Charge Air Hose
    • Hot side, top
    • Ensure the hose is seated securely.
  14. from the Turbocharger
  15. Charge Air Pipe
    • Hot side.
  16. Charge Air Hose