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Home >> Volkswagen >> 2003 >> GTI Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (2.0L - Cylinder Head, VALVETRAIN - Engine Code(S): CBEA & CJAA (Sedan) (A5 Platform)) >> 15 Cylinder Head, VALVETRAIN >> Specifications >> Fastener Tightening Specifications

Fastener Tightening Specifications

WARNING: This page is about a different car, the 2010 Volkswagen Jetta and 2009 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
Component Fastener Size Nm
Camshaft Position Sensor to Cylinder Head Bolt - 10
Coolant Connection to Cylinder Head Bolt - 10
Fuel Rail to Cylinder Head Cover Bolt - 22
Heat Shield to Cylinder Head Cover Bolt - 5
Injection Unit Cover to Cylinder Head Cover Bolt - 5
Injection Unit Tensioning Bracket to Cylinder Head Cover Nut - 10
Lifting Eye to Cylinder Head Stud/Bolt - 25
Vacuum Pump to Cylinder Head Bolt - 10

Cylinder Head Cover Bolt Tightening Sequence and Specification

Fig 1: Identifying Head Cover Bolts -1 Through 7- Tightening Sequence
GWWN15-10414Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the bolts in sequence -1 through 7- to 10 Nm.

Cylinder Head Bolt Tightening Sequence and Specification

Fig 2: Identifying Cylinder Head Bolt Tightening Sequence
GWWV15-0738Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten cylinder head bolts in the sequence indicated, in four stages as follows:

  1. Tighten using a Torque Wrench 

    Stage 1 = 35 Nm

    Stage 2 = 60 Nm

  2. Tighten further using a Ratchet 

    Stage 3 = an additional 90° (1/4) turn

    Stage 4 = an additional 90° (1/4) turn

Bearing Frame Bolt Tightening Sequence and Specification 

Fig 3: Identifying Bearing Frame Bolt Tightening Sequence
GWWM15-0075Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the bearing frame bolts and nuts in sequence -1 through 24- to 10 Nm.