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Home >> Volkswagen >> 2003 >> GTI Base, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> 1.8L - Turbocharger, G-Charger - AWD, AWP, AWW Generic (A4 Platform) >> Turbocharger, G-Charger >> Charge Air System With Turbocharger, Removing And Installing >> Components Of Charge Air Cooler, Removing And Installing

Components Of Charge Air Cooler, Removing And Installing

NOTE:
  • All hose connections are secured with clamps.
  • Charge air system must be properly sealed.
  • Note assembly markings at hoses and components during installation.
  • Note installation position of heat shield mats

The following list pertains to Fig 1.

  1. Air duct 
  2. 10 Nm 
  3. Charge Air Pressure Sensor -G31- 
  4. O-ring 
    • replace
  5. Rubber grommet 
    • With sleeve
  6. 10 Nm 
  7. Intake hose 
    • between intake manifold and charge air cooler
  8. Heat shield mats 
    • Note installed position
  9. Screw clamp 
    • only vehicles with engine code AWD
    • Vehicles with engine code AWP, AWW with quick-release connection (with O-ring and retaining clip)
  10. Connection hose 
  11. Air duct pipe 
  12. Bracket 
  13. Connection hose 
  14. Charge air cooler 
  15. Fig 1: Exploded View Of Parts Of Charge Air Cooler
    G03459041Courtesy of VOLKSWAGEN OF AMERICA, INC.