Middle And Rear Mufflers, Separating And Connecting

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A separating point has been provided in the connecting pipe for individual replacement of the center or rear muffler.
The separating point is marked by depressions around the circumference of the exhaust pipe.

Special tools and workshop equipment required

Body Saw V.A.G 1523 A or
Chain Pipe Cutter VAS 6254
Protective Eyewear

Separating

WARNING:

To prevent injuries from metal shavings, wear protective goggles and protective clothing.

-- Cut the exhaust pipe at the separation point -arrow 2- for example, using the body saw V.A.G 1523 A at a right angle.

Fig 1: Identifying Exhaust Pipe Separation Point

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Joining

NOTE:

A second mechanic is required for installing the repair clamp.

-- Secure the center muffler in the mounts. The front clamp remains loosely placed on the pipes.

-- Align the rear muffler horizontally and hold it in this position.

-- Position the repair clamp at the side marks -arrows 1 and 3-.

-- Tighten the repair clamp -A- as shown to 25 Nm.

Fig 2: Identifying Installation Position Of Repair Clamp

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Then align the exhaust system free of tension. Refer to EXHAUST SYSTEM, INSTALLING .