LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2002 >> GTI Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 190 (2.0L - Crankshaft, Cylinder Block - Engine Code(S): CBFA & CCTA (Sedan) (A5 Platform)) >> 13 Crankshaft, Cylinder Block >> Removal And Installation >> Ribbed Belt

Ribbed Belt

WARNING: This page is about a different car, the 2010 Volkswagen Jetta, 2009 Volkswagen Jetta, 2009 Volkswagen GLI, 2008 Volkswagen Jetta, and 2008 Volkswagen GLI. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools And Workshop Equipment Required 

Removing 

CAUTION:

Risk of destroying due to reversed running direction of a used ribbed belt:

  • Before removing ribbed belt, mark the running direction with chalk or a felt-tip pen for reinstallation later.

-- Remove the noise insulation. Refer to Description and Operation .

-- Release the locking clips -arrows- and remove the right charge air hose.

Fig 1: Identifying Right Charge Air Guide Hose
GWWA10-10668Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- To release the tension on the ribbed belt, rotate the tensioner in the -direction of the arrow- from underneath.

Fig 2: Identifying Wrench And Locking Pin -T10060 A-
GWWN13-10338Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure the tensioner with the locking Pin T10060 A.

-- Remove the ribbed belt.

Installing 

Install in reverse order of removal. When doing this note the following:

NOTE:

Check to make sure the following components are secure before installing the ribbed belt: The belt tensioner, generator and A/C compressor or bracket with idler pullet.

-- Place the ribbed belts on the vibration damper, generator and A/C compressor belt pulleys.

Fig 3: Identifying Ribbed Belt Routing
GWWA13-0641Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Using an box-end wrench, rotate the tensioner in the -direction of the arrow- and remove the locking Pin T10060 A.

Fig 4: Identifying Wrench And Locking Pin -T10060 A-
GWWN13-10338Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Release the tensioner.

-- Check whether the ribbed belt is routed correctly.

-- Start the engine and check whether ribbed belt runs correctly.