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Home >> Volkswagen >> 2002 >> GTI Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 183 (2.0L - Crankshaft, Cylinder Block - Engine Code(S): CBEA & CJAA (Sedan) (A5 Platform)) >> 13 Crankshaft, Cylinder Block >> Specifications >> Fastener Tightening Specifications

Fastener Tightening Specifications

WARNING: This page is about a different car, the 2010 Volkswagen Jetta and 2009 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
Component Fastener Size Nm
Accessory Bracket to Belt Tensioner Bolt (1), (2) - 20 + 180°
Air Conditioning Compressor to Accessory Bracket Bolt - 45
Camshaft Toothed Belt Gear to Camshaft Bolt (1) - 20 + 90°
Center Toothed Belt Guard to Lower Toothed Belt Guard Bolt (1) - 10
Connecting Piece to Cylinder Block Bolt - 15
Connecting Rod Cap to Connecting Rod Bolt (1), (7) - 30 + 90°
Coolant Pump to Cylinder Block Bolt - 15
Crankshaft Bearing Cap to Cylinder Block Bolt (1) - 65 + 90°
Crankshaft Toothed Belt Gear to Crankshaft Bolt (1), (2) - 120 + 90°
Engine Mount Bracket to Cylinder Block Bolt - 40 + 180°
Engine Speed Sensor to Cylinder Block Bolt - 5
Flywheel to Crankshaft Bolt (1) - 60 + 90°
Generator to Accessory Bracket Bolt - 25
High Pressure Fuel Pump Toothed Belt Gear to Camshaft Bolt (1) - 20 + 90°
Hub to Camshaft Bolt - 100
Hub to High Pressure Fuel Pump Nut - 95
Oil Filter Bracket to Cylinder Block Bolt (1), (5) - 15 + 90°
Oil Pan to Cylinder Block Bolt (6) - 15
Oil Spray Jet to Cylinder Block Bolt - 27
Protective Plate to Rear Toothed Belt Guard Bolt - 5
Rear Toothed Belt Guard to Cylinder Block/Head Bolt (3)
  - 10 (1)
- 20
Sealing Flange to Cylinder Block Bolt - 15
Toothed Belt Idler Roller to Cylinder Block Bolt (4)
  - 25
- 50 + 90° 1
Toothed Belt Idler Roller to Cylinder Block Nut - 20
Toothed Belt Tensioner to Cylinder Head Stud Nut (1) - 20 + 45°
Vibration Damper Pulley to Crankshaft Bolt (1) - 10 + 90°
Wiring Harness Bracket to Oil Filter Bracket Bolt - 10
(1) Always replace
(2) Do not lubricate or grease the threads or collar
(3) For bolt clarification, refer to -items 14 and 15- in the TOOTHED BELT OVERVIEW 
(4) For bolt clarification, refer to -items 10 and 17- in the TOOTHED BELT OVERVIEW 
(5) First, fasten the upper left and lower right bolts, and then tighten all four bolts in a diagonal sequence
(6) Tighten in a diagonal sequence and in steps
(7) Lubricate the threads and contact surface

Accessory Bracket Bolt Tightening Sequence and Specification 

Fig 1: Identifying Bolt Tightening Sequence
GWWN13-10340Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the new bolts in sequence -1 through 6- to 40 Nm + an additional 90° (1/4) turn.

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