Auxiliary radiator

Removing 

• Drain coolant, refer to Coolant, draining and filling  .
• Remove right front sound-proofing mat: Refer to NOISE INSULATION (GASOLINE ENGINES), ASSEMBLY OVERVIEW or NOISE INSULATION (DIESEL ENGINES), ASSEMBLY OVERVIEW
• Remove fender liner, front right: Refer to 66 EXTERIOR EQUIPMENT
• Remove front right air outlet: Refer to 63 BUMPER

• Remove windshield washer reservoir: Refer to 92 WINDSHIELD WIPER & WASHER SYSTEM

Fig 1: Locating Coolant Hoses At Auxiliary Radiator In Engine Compartment Below Right Headlight

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Using pliers for spring band clips ( Hose Clip Pliers VAG 1921 ), pull coolant hoses off auxiliary radiator in engine compartment below right headlight - arrows  -.

Fig 2: Locating Coolant Hoses At Auxiliary Radiator In Engine Compartment Below Right Headlight

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove upper retaining screws - 1  - of auxiliary cooler.
• Remove lower retaining screws in front wheel housing from bracket.
• Carefully remove auxiliary radiator with its attachments from below.

Installing 

Installation is in reverse sequence, but observe the following directions:

• Fill with coolant refer to Coolant, draining and filling  .