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Home >> Volkswagen >> 2001 >> Jetta GL, 2.0 S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 83 (5 SPD. Automatic Transmission 09A) >> 38 - Automatic Transmission - Gears, Hydraulic Controls >> Valve Body >> Valve Body, Removing And Installing >> Installing Valve Body

Installing Valve Body

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Fig 1: Moving Selector Element To This Position
GW00002483Courtesy of VOLKSWAGEN UNITED STATES, INC.

This corresponds to selector lever position "2".

Fig 2: Inserting New Seals In Transmission Housing
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It is essential to make sure that seals do not slip when valve body is set in place.

Fig 3: Installing Valve Body, Engaging Pin Of Selector Segment In Groove Of Spool Valve
GW00002478Courtesy of VOLKSWAGEN UNITED STATES, INC.

The operation of the spool valve must be checked now! 

Fig 4: You Can Continue With Assembly If Spool Valve Moves As Well
GW00002485Courtesy of VOLKSWAGEN UNITED STATES, INC.

You can continue with assembly if spool valve - arrow  - moves as well.

Fig 5: Clipping Wiring Harness For Transmission Sensors Into Retaining Tabs Provided
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Apply sealant D 176 404 A2   to valve body cover as follows:

Fig 6: Applying Sealant To Clean Sealing Surface Of Valve Body Cover
GW00000131Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 7: Attention (Applying A Wider Bead With Good Intention Does Not Seal Better, But Rather Leads To Malfunctions)
GW00002352Courtesy of VOLKSWAGEN UNITED STATES, INC.

Applying a wider bead with good intention does not seal better , but rather leads to malfunctions.

Fig 8: Installing Valve Body Cover
GW00002477Courtesy of VOLKSWAGEN UNITED STATES, INC.

Further installation is in reverse order of removal.

Basic setting can also be initiated in Self-Diagnosis with tester V.A.G 1551.