Rear final drive, removing
WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
- Remove rear part of exhaust system → 26 - EXHAUST SYSTEM, EMISSION CONTROLS for 1.8 LITER 4-CYL. 5V TURBO ENGINE MECHANICAL, ENGINE CODE(S): AWD, AWW, AWP (A4 PLATFORM), 26 - EXHAUST SYSTEM, EMISSION CONTROLS for 1.9 LITER 4-CYL. 2V TDI ENGINE MECHANICAL, ENGINE CODE(S): ALH (A4 PLATFORM), 26 - EXHAUST SYSTEM, EMISSION CONTROLS for 1.9 LITER 4-CYL. 2V TDI PD ENGINE MECHANICAL, FUEL INJECTION GLOW PLUG, ENGINE CODE(S): BEW (A4 PLATFORM), 26 EXHAUST SYSTEM, EMISSION CONTROLS for 2.0 LITER 4-CYL. 2V ENGINE MECHANICAL, FUEL INJECTION & IGNITION, ENGINE CODE(S): AEG, AVH, AZG, BBW, BEV (A4 PLATFORM), 26 - EXHAUST SYSTEM, EMISSION CONTROLS for 2.8 LITER VR6 2V ENGINE MECHANICAL, ENGINE CODE(S): AFP (A4 PLATFORM), 26 - EXHAUST SYSTEM, EMISSION CONTROLS for 2.8 LITER VR6 4V ENGINE MECHANICAL, ENGINE CODE(S): BDF (A4 PLATFORM) and 26 - EXHAUST SYSTEM, EMISSION CONTROLS for 3.2 LITER VR6 4V ENGINE MECHANICAL, FUEL INJECTION IGNITION, ENGINE CODE(S): BJS (A4 PLATFORM) .
- Remove heat shield from vehicle floor beneath luggage compartment.
- Mark position of rear driveshaft tube to final drive flange using colored marker.
- Remove rear driveshaft tube with flexible disc and vibration dampener from rear final drive - arrows -.
- Remove right drive axle from flange and tie securely between upper and lower lateral control arms.
- Remove left drive axle from flange and tie securely at lower lateral control arm.
- Remove securing bolts - A - and - B - of front mounting bracket / final drive.
- Remove securing bolts - C - of front mounting bracket / final drive from subframe using socket wrench insert T10035.
Fig 3: Placing Engine/Transmission Jack V.A.G 1383/A With Universal Support 1359/2 Only Under Final Drive
- Place engine/transmission jack V.A.G 1383/A with universal support 1359/2 only under final drive and secure.
- Remove right and left securing bolts for subframe ( - arrow A - ).
- Remove right and left securing bolts for rear mounting bracket / final drive ( - arrow B - ).
NOTE:
- Illustration shows accordingly only one of the two securing bolts.
- Disconnect electrical connector for Haldex clutch ( - arrow C - ).
- Pull breather pipe at right and left off carrier - arrow -.
NOTE:
- Illustration shows only the left breather pipe.
- Lower final drive slightly and carefully pull out of subframe using engine/transmission jack V.A.G 1383/A.
- Lower final drive.
- If final drive is to be replaced or is to be clamped in assembly stand, remove it from mounting bracket - A -.
If final drive must be replaced, left breather pipe - A - (400 mm long) and right breather pipe - B - (300 mm long) must be altered.