Hydraulic Components, Assembly Overview: Notes

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, 2004 Volkswagen GTI, and 2003 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Clutch Hydraulic Components

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Brake fluid reservoir

2 - Supply hose

3 - Clutch master cylinder

Removing and installing. Refer to Clutch master cylinder, removing and installing

4 - Bearing bracket

Only replace with clutch master cylinder removed
Remove. See Figure
Install. See Figure

5 - Clutch pedal

Removing and installing. Refer to Clutch pedal, removing and installing

6 - Hex nut, self-locking, 25 Nm

Always replace

7 - Oil seal

Always replace
Pull onto line/hose connection
Moisten with brake fluid before installing

8 - Line/hose assembly

Check Parts catalog for application

9 - Bracket

Secured to body

10 - Oil Seal

Always replace

11 - Bleeder

12 - Oil Seal

Always replace
Pull onto line/hose connection
Moisten with brake fluid before installing

13 - Clip

To remove and install line/hose assembly, pull out clip onto stop

14 - Bleeder valve

Bleeding clutch system: Refer to Clutch system, bleeding

15 - Protective cap

16 - Clip

To remove and install line/hose assembly, pull out clip onto stop

17 - Slave cylinder

Removing and installing. Refer to Transmission, removing and installing

18 - Clip

To remove and install line/hose assembly, pull out clip onto stop