Part III

WARNING: This page is about a different car, the 2006 Volkswagen Golf, 2005 Volkswagen Jetta, 2005 Volkswagen Golf, 2004 Volkswagen Jetta, and 2004 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Exploded View Of Engine Assembly - Part III

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - 45 Nm

2 - Trim

3 - Cylinder block

Removing and installing sealing flange and flywheel. Refer to Sealing flanges and flywheel/drive plate, removing and installing
Removing and installing crankshaft. Refer to Crankshaft, removing and installing
Disassembling and assembling pistons and connecting rods. Refer to Piston and connecting rod, disassembling and assembling

4 - 10 Nm

5 - Bracket

For vacuum reservoir

6 - Vacuum reservoir

7 - 15 Nm

8 - Seal

Replace

9 - Oil filter bracket

Disassembling and assembling

10 - 15 Nm plus an additional 14 turn (90 ° )

Replace
First install upper left and lower right bolts, then tighten four bolts diagonally and alternately

11 - Engine speed (RPM) sensor -G28-

12 - Union

For thermostat

13 - 15 Nm

14 - O-ring

Replace

15 - Thermostat

Removing and installing. Refer to Thermostat, removing and installing
Observe installed position. Refer to Thermostat, removing and installing
Checking: heat-up thermostat in water
Opening begins: approx. 85 ° C

Opening ends: approx. 105 ° C
Opening lift: min. 7 mm

16 - 45 Nm

Note tightening sequence, see Tightening sequence for compact bracket to cylinder block

17 - Compact bracket

For Generator, power steering pump and air conditioning compressor

18 - Oil sump

Clean sealing surface before installing
Insert with silicone sealant D 176 404 A2 . Refer to Oil pan, removing and installing

19 - 15 Nm