Disassembly and assembly sequence

Special tools, testers and auxiliary items required 

Fig 1: Identifying Special Tools - Bevel Gear Transfer Case, Disassembly And Assembly Sequence (1 Of 5)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Holding fixture VW 313
• Pressure plate VW 401
• Pressure plate VW 402
• Punch VW 408A

• Punch VW 409
• Punch VW 412

Special tools, testers and auxiliary items required 

Fig 2: Identifying Special Tools - Bevel Gear Transfer Case, Disassembly And Assembly Sequence (2 Of 5)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Thrust shell for drive pinion bearing VW 470/1
• Thrust piece with spacer sleeve VW 472/1
• Tube VW 516
• Slide hammer VW 771

• Sleeve V.A.G 30-21
• Thrust piece V.A.G 40-105

Special tools, testers and auxiliary items required 

Fig 3: Identifying Special Tools - Bevel Gear Transfer Case, Disassembly And Assembly Sequence (3 Of 5)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Drift VAS 3138
• Assembly tool VAS 3253
• Line VAS 3259
• Extractor T10037

• Thrust piece T10049
• Three arm puller Kukko 45-2

Special tools, testers and auxiliary items required 

Fig 4: Identifying Special Tools - Bevel Gear Transfer Case, Disassembly And Assembly Sequence (4 Of 5)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Tapered roller bearing puller V.A.G 1582
• Attachment V.A.G 1582/6
• Torque wrench V.A.G 1331/
• Torque wrench V.A.G 1601/

• Internal puller 1- Kukko 21/02
• Internal puller 1- Kukko 21/2
• Internal puller 1- Kukko 21/4
• Internal puller 1- Kukko 21/89

• Separating device 3 - Kukko 17/2
• Support 4 - Kukko 22/1
• Support 4 - Kukko 22/4
• Two arm puller 1 - Kukko 20/10 with

• Hook Haken Matra V/170

Special tools, testers and auxiliary items required 

Fig 5: Identifying Special Tools - Bevel Gear Transfer Case, Disassembly And Assembly Sequence (5 Of 5)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Punch VW 407
• Thrust piece V.A.G 2007
• Transmission holder T10108
• Stop plate T10108/1