Tie rods (TRW or ZF), removing and installing: Installing

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Check tie rod length dimension -a- on left tie rod and adjust if necessary.
Dimension -a- = 406 +/- 1 mm (15.98 0.04 in.)
Install tie rod and lock.
Tightening torque: 80 N.m (59 ft lb)

Fig 1: Identifying Tie Rod Length Dimension

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NOTE:

Only adjust toe on the right tie rod.
If the left tie rod end must be removed, adjust to dimension -a- when reinstalling.
New left tie rods must be checked for dimension -a-and, if necessary, adjusted before installation.

Check boots for wear (cuts, cracks) and check boot sealing surfaces for cleanliness.
Turn tie rod end to correct position and install boot.
Insert pressure balancing line.

NOTE:

Do not damage sticker -A- when pushing boot on (TRW steering gear only).
Make sure pressure balancing line and boots are correctly fitted.
Use only genuine replacement clamps -B-.

Fig 2: Identifying Boot Clamps And Sticker

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Tension clamps using pliers VAG 1275 or equivalent.

Fig 3: Adjusting Tension Clamps Using Pliers
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NOTE: The boots must never be twisted (arrows) when installed.

Fig 4: Identifying Twisted Boots

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