Power steering pump, servicing (vehicles with 1.8, 1.9 and 2.0 liter engines): Notes
WARNING: This page does not describe the selected car, but rather 27 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- Always replace seals.
- Do not reuse hydraulic oil that has been drained.
- Hydraulic oil type, filling capacity, see Notes in POWER STEERING PUMP, RESERVOIR AND HYDRAULIC LINES, SERVICING .
The following list pertains to Fig 1.
- Sealing ring
- Pressure line
- Banjo bolt
- 30 N.m (22 ft lb)
- Suction hose
- Hose clamp
- Power steering pump
- Manufacturer: ZF, Saginaw
- Modification: pumps from Toyoda have also been installed and use the same removing and installing procedure
- Only ZF pumps are supplied as replacement parts
- Delivery pressure for all pumps is the same
- Fill with oil before installing, see Notes in POWER STEERING PUMP, RESERVOIR AND HYDRAULIC LINES, SERVICING
- Checking delivery pressure, see POWER STEERING PUMP DELIVERY PRESSURE, CHECKING
- Installing, see POWER STEERING PUMP, INSTALLING
- Illustrations shows a Toyoda pump
- Socket-head bolt
- 25 N.m (18 ft lb)
- Counter hold using water pump wrench VAG 1590 when loosening and tightening
- V-belt
- Checking condition, see V-BELT, CHECKING CONDITION AND TENSION
- Adjusting tension, see V-belt tension, adjusting
- Hex bolts
- M8 x 32: 25 N.m (18 ft lb)
- M8 x 28 for Toyoda pump - 6 -: 20 N.m (15 ft lb)
- Bolt
- 45 N.m (33 ft lb)
- M10 x 98
- Pivot bracket
- Must be installed free of tension, see POWER STEERING PUMP, INSTALLING
Modification:
- Pivot bracket changed with introduction of the Toyoda power steering pump, see Revised pivot bracket
- Must be installed free of tension, see POWER STEERING PUMP, INSTALLING
- Mounting bracket
- Must be installed free of tension, see POWER STEERING PUMP, INSTALLING
- Bolt
- 25 N.m (18 ft lb)
- M8 x 50
- Bolt
- 25 N.m (18 ft lb)
- M8 x 85
- Adjustment bolt
- 25 N.m (18 ft lb)
- Hex nut
- 25 N.m (18 ft lb)
- Not for Diesel engine
- Bolt
- 25 N.m (18 ft lb)
- M8 x 42
- 25 N.m (18 ft lb)
- Stud
- 25 N.m (18 ft lb)
- Not for Diesel engine
- Hex nut
- 25 N.m (18 ft lb)
- Bracket
- Coolant pump