Injection pump, removing and installing: Removing

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2006 Volkswagen Golf, 2005 Volkswagen Jetta, 2005 Volkswagen Golf, 2004 Volkswagen Jetta, and 2004 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

Relieve toothed belt tension and take toothed belt off camshaft and injection pump sprockets: → 15 - ENGINE - CYLINDER HEAD, VALVETRAIN

NOTE:

The vibration damper/belt pulley, the center and lower toothed belt guard as well as the assembly mounting can remain installed.

Unbolt all fuel lines at fuel pump.

NOTE:

To remove injector pipe set, use injector line wrench 3035.
To not alter the shapes of the bends.

Cover openings with a clean cloth.
Disconnect quantity adjuster connector and unclip connector from retainer.

Fig 1: Identifying Injection Pump Sprocket, Rig Pin 3359, Bolts & Nut

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove injection pump sprocket bolts - 1 -.

NOTE:

DO NOT loosen the hub nut - 2 -. If nut - 2 - is loosened the injection pump basic setting will be altered and this cannot be reset with normal workshop equipment.

Fig 2: Compact Bracket Securing Bolts

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove securing bolts from compact bracket - 1 -.

Fig 3: Rear Support Bolt

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove bolt from rear support - arrow -.
Remove injection pump.