Fuel delivery unit , removing and installing: Installing
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2005 Volkswagen GTI, 2004 Volkswagen Jetta, 2004 Volkswagen GTI, 2003 Volkswagen Jetta, and 2003 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
- Installation of fuel delivery unit is performed in reverse order.
NOTE:
- Insert seal for fuel delivery unit flange "dry" into opening of fuel tank.
- Moisten inner edges of seal with fuel only when installing fuel delivery unit.
- When inserting fuel delivery unit be careful to ensure that the fuel gauge sender does not become bent/deformed.
- Note installation position of fuel delivery unit flange: The marking on flange must align with marking on fuel tank - arrows -.
- Make sure tight fit of fuel hoses.
- After installing fuel delivery unit, check that the supply, return and breather lines are still clipped onto fuel tank.
- Check DTC memory: → 01 ON BOARD DIAGNOSTIC (OBD)
- Adapt (match) engine control module to throttle valve control module: → 24 MULTIPORT FUEL INJECTION (MFI)
- Perform work sequence "Procedure after interrupting voltage supply" : → 24 MULTIPORT FUEL INJECTION (MFI)
- Read readiness code: → 01 ON BOARD DIAGNOSTIC (OBD)
- Generate readiness code again if DTC memory has been erased or engine control module separated from permanent positive supply: → 01 ON BOARD DIAGNOSTIC (OBD)