Front brake caliper (Girling), servicing: Notes

WARNING: This page does not describe the selected car, but rather 27 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

When assembling, apply a thin coat of brake fluid to cylinders, pistons and seals.
Install all parts in repair kit.

The following list pertains to Fig 1.

Cap
Bleeder screw
- Before tightening lubricate threads lightly with brake fluid
Brake caliper
Self-locking bolt
- Always replace
- 35 N.m (26 ft lb)
- Hold guide bolts when loosening and tightening
Piston seal
- Removing, see FRONT BRAKE CALIPER PISTON (GIRLING CALIPER), REMOVING AND INSTALLING
Piston
- Removing and installing, see FRONT BRAKE CALIPER PISTON (GIRLING CALIPER), REMOVING AND INSTALLING
- Coat lightly with brake fluid before installing
Dust boot
- Do not damage when inserting piston
Brake pad carrier
- Supplied as replacement part with pre-lubricated guide bolts and protective caps
- If protective caps or guide bolts are damaged, install repair kit and lubricate guide bolts using grease pack supplied

Fig 1: Exploded View Of Front Brake Caliper (Girling)

Courtesy of VOLKSWAGEN OF AMERICA, INC.