Reverse gear clutch - K2-, disassembling and assembling: Notes
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
When performing repairs to the clutch, make sure that the ball valve (arrow) is not damaged.
NOTE:
The following list refers to Fig 1.
- - Circlip
- Mark after removing and install in same position
- - Thrust plate
- Smooth side facing inner plates
- Thickness with clutches of:
4 inner plates 6.5 mm (0.256 in.)
5 inner plates 4.9 mm (0.193 in.)
- - Outer plate
- Quantity for transmissions up to 12.92. See TRANSMISSIONS FOR VEHICLES WITH TRANSMISSION RANGE (TR) PROGRAM SWITCH -E122- .
- Quantity for transmissions from 01.93. See TRANSMISSIONS FOR VEHICLES WITH ELECTRONIC PROGRAM SWITCH IN TRANSMISSION CONTROL MODULE (TCM) .
- - Inner plate
- Quantity for transmissions up to 12.92. See TRANSMISSIONS FOR VEHICLES WITH TRANSMISSION RANGE (TR) PROGRAM SWITCH -E122- .
- Quantity for transmissions from 01.93. See TRANSMISSIONS FOR VEHICLES WITH ELECTRONIC PROGRAM SWITCH IN TRANSMISSION CONTROL MODULE (TCM) .
- - Corrugated washer
- - Circlip
- Removing and installing. See Removing and installing circlip .
- Installation position. See Installation position of spring supporting plate, checking circlip .
- - Spring supporting plate
- With springs
- Installation position. See Installation position of spring supporting plate, checking circlip .
- - Spring supporting ring
- - Piston
- Sealing lips are vulcanized to piston
- Moisten sealing lips with ATF before installing
- Turn piston slightly while installing
- - Clutch housing with clutch tube