1st to 3rd gear clutch - K1- with turbine shaft, disassembling and assembling (transmissions up to 12.92): Notes
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
Applications. See TRANSMISSIONS FOR VEHICLES WITH TRANSMISSION RANGE (TR) PROGRAM SWITCH -E122- .
NOTE:
When performing repairs to the clutch, make sure that the ball valve (-arrow-) is not damaged.
NOTE:
The following list refers to Fig 1.
- - Supporting ring
- 4-piece, unclip from inner plate carrier
- Installing. See Placing inner and outer plates on inner plate carrier and installing support ring .
- - Inner plate carrier
- Installing. See Inserting inner plate carrier and installing circlip (-arrow-) .
- Assembling. See Placing inner and outer plates on inner plate carrier and installing support ring .
- - Circlip
- Different thicknesses for different clutch assemblies
- Mark after removing and install in same position
- - Thrust plate
- Smooth side faces inner plate
- Install together with plate carrier
- Installing. See Placing inner and outer plates on inner plate carrier and installing support ring .
- - Inner plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- Installing. See Placing inner and outer plates on inner plate carrier and installing support ring .
- - Outer plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- Installing. See Placing inner and outer plates on inner plate carrier and installing support ring .
- - Outer plate
- Curved side to diaphragm spring
- Installing. See Installing pressure plate, first inner and first outer plates in clutch housing .
- - Circlip
- Installing. See Inserting circlip .
- - Diaphragm spring
- Insert with curved side to piston
- - Circlip
- Removing and installing. See Removing and installing circlip .
- - Intermediate spring ring
- With spring supporting shell and compression springs
- - Operating ring
- Install with rounded surface facing intermediate spring ring - 11 -
- - Disc spring
- Curved side faces operating ring. See Installation position of disc springs .
- - Disc spring
- Curved side faces operating ring. See Installation position of disc springs .
- - Piston
- Sealing lips are vulcanized to piston
- Moisten sealing lips with ATF before installing
- Turn piston slightly while installing
- - Piston ring (small diameter)
- Check that ring is correctly located. See Checking that piston rings are correctly located .
- Installing. See Fitting and hooking ends of piston ring together .
- - Piston ring
- Check that ring is correctly located. See Checking that piston rings are correctly located .
- Installing. See Fitting and hooking ends of piston ring together .
- - Clutch housing with turbine shaft
- Check bearing bushings. Replace housing if bushings are damaged.
- Before inserting inner plate carrier install diaphragm spring -9-, circlip -3-, one inner and one outer plate in clutch housing. See Installing pressure plate, first inner and first outer plates in clutch housing .
- - Piston ring
- Check for correct location. See Checking that piston rings are correctly located
- Installing. See Fitting and hooking ends of piston ring together .
- - Piston ring
- Check for correct location. See Checking that piston rings are correctly located .
- Installing. See Fitting and hooking ends of piston ring together .
- - Piston ring
- Check for correct location. See Checking that piston rings are correctly located .
- Installing. See Fitting and hooking ends of piston ring together .
- - Piston ring
- Check for correct location. See Checking that piston rings are correctly located .
- Installing. See Fitting and hooking ends of piston ring together .