1st to 3rd gear clutch - K1- with turbine shaft, disassembling and assembling (transmissions from 01.93): Notes
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 1995 Volkswagen Jetta III, 1995 Volkswagen Golf III, 1995 Volkswagen Cabrio, 1994 Volkswagen Jetta III, and 1994 Volkswagen Golf III. However, it is still accessible from the selected car via links, so may be relevant.
Applications. See TRANSMISSIONS FOR VEHICLES WITH ELECTRONIC PROGRAM SWITCH IN TRANSMISSION CONTROL MODULE (TCM) .
NOTE:
The following list refers to Fig 1.
- - Supporting ring
- 4-piece, unclip from inner plate carrier
- Installing. See Installing thrust plate and plates onto inner plate carrier .
- - Inner plate carrier
- Installing. See Inserting inner plate carrier and installing circlip .
- Assembling. See Installing thrust plate and plates onto inner plate carrier .
- - Circlip
- Different thicknesses for different clutch assemblies
- Mark after removing and install in same position
- - Thrust plate
- Smooth side faces inner plate
- Install together with plate carrier. See Installing thrust plate and plates onto inner plate carrier .
- - Inner plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- Installing. See Installing thrust plate and plates onto inner plate carrier .
- - Outer plate
- Quantity. See Code letters, model/engine applications, ratios, equipment .
- Installing. See Installing thrust plate and plates onto inner plate carrier .
- Always 1.5 mm thick
- - Outer plate
- Always 2 mm thick
- Installing. See Installing thrust plate and plates onto inner plate carrier .
- - Corrugated washer
- - Circlip
- Removing and installing. See Removing and installing circlip .
- - Piston cap
- Sealing lips are vulcanized to cap
- Moisten sealing lips with ATF before installing
- Turn cap slightly while installing
- - Intermediate spring ring
- With spring supporting shell and compression springs
- - Piston
- Sealing lips are vulcanized to piston
- Moisten sealing lips with ATF before installing
- Turn piston slightly while installing
- - Piston ring (small diameter)
- Installation position. See Checking that piston rings are correctly located .
- Installing. See Installing and hooking ends of piston ring together .
- - Piston ring
- Installation position. See Checking that piston rings are correctly located .
- Installing. See Installing and hooking ends of piston ring together .
- - Clutch housing with turbine shaft
- Check bearing bushings. Replace housing if bushings are damaged.
- Before inserting inner plate carrier corrugated washer - 8 -, insert inner and outer plates in clutch. See Installing corrugated washer and inner and outer plates in clutch housing .
- - Piston ring
- Installation position. See Checking that piston rings are correctly located .
- Installing. See Installing and hooking ends of piston ring together .