Part II
WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 1999 Volkswagen Jetta, 1999 Volkswagen GTI, 1998 Volkswagen Jetta, 1998 Volkswagen GTI, and 1997 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
The following list pertains to Fig 1.
- 5 Nm (44 in lb)
- Cover
- Over upper intake manifold
- Ignition cable guide
- Support, left rear
- Between upper intake manifold and cylinder head
- With engine Ground (GND) connection
- 25 Nm (18 ft lb)
- Support, right rear
- Between upper intake manifold and cylinder head
- With bracket for fuel lines
- Cap
- Gasket
- Replace if damaged
- Hose
- For Positive Crankcase Ventilation (PCV) breather
- 08.93 and up to Positive Crankcase Ventilation (PCV) breather valve
- Cylinder head cover
- Removing and installing, See CYLINDER HEAD COVER, REMOVING AND INSTALLING
- O-ring
- Always replace
- Coat with oil before assembling, and insert in camshaft sprocket cover, item - 12 -
- Camshaft sprocket cover
- Can be removed and installed without removing cylinder head
- Coat sealing surfaces with AMV 188 001 02 sealant
- If only the camshaft sprocket cover has been removed, prepare cylinder head gasket for assembly, see Cylinder head gasket
- Chain tensioner
- Tightening torque: 30 Nm (22 ft lb)
- For double chain
- Bleed before installing, See Bleeding double chain tensioner
- Rotate engine only when chain tensioner is installed
- Seal
- Always replace
- Bracket
- For 42-pin connector and After-Run Coolant Pump -V51-
- 10 Nm (7 ft lb)
- Ignition Coil -N152-
- Checking:
- Bracket
- For electrical wiring
- Thermostat housing
- Disassembling and assembling, See COOLANT THERMOSTAT HOUSING, DISASSEMBLING AND ASSEMBLING
- O-Ring
- Always replace
- Cylinder head gasket
- Always replace
- When replacing: also replace engine coolant
- Cylinder head
- Removing and installing, see Cylinder Head
- When replacing: also replace engine coolant
- Cylinder head bolt
- Always replace
- Note sequence for loosening and tightening, see Cylinder Head Bolt
- Lifting eye
- Intake manifold. lower
- Gasket
- For lower intake manifold, item -25 -
- Always replace
- Poly-ribbed belt tensioner
- Removing and installing poly-ribbed belts, see POLY-RIBBED BELT, REMOVING AND INSTALLING
- Cylinder head cover gasket
- Replace if damaged
- Note installation position
- Bracket
- For fuel lines
- Gasket
- For upper intake manifold, item -31 -
- Always replace
- Intake manifold, upper
- Installing: first tighten lower intake manifold, then left and right rear supports, items - 4 - and - 6 -
- Vacuum line
- To vacuum brake booster