Golf, Jetta up to 07.95
WARNING: This page does not describe the selected car, but rather 25 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- After repairs be sure that the exhaust system is not under tension and that there is sufficient clearance between the exhaust system and the body.
- If necessary, loosen all clamps and align muffler and exhaust pipes for sufficient clearance and even load distribution at all mounting rings.
- Always replace self-locking nuts.
The following list pertains to Fig 1 .
- Bracket
- For warm air collector plate
- 25 Nm (18 ft lb)
- Warm air collector plate
- 35 Nm (30 ft lb)
- Exhaust Gas Recirculation (EGR) valve
- EGR temperature sensor -G98-
- Compression ring
- 30 Nm (22 ft lb)
- EGR connecting tube
- Heated Oxygen Sensor (H02S)
- Tightening torque: 50 Nm (36 ft lb)
- Lubricate threads with "G5"
- Grease must not get in or near slots of sensor
- Remove and install using 3337
- Checking, see appropriate Multiport Fuel Injection (MFI) article
- Three Way Catalytic Converter (TWC)
- Seal
- Always replace
- 40 Nm (30 ft lb)
- Heat shield
- 10 Nm (7 ft lb)
- Front exhaust pipe
- Gasket
- Always replace
- Exhaust manifold
- 35 NM (26 ft lb)
- For California only
- Secondary Air injection (AIR) system inlet
- For California only