LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2001 >> Jetta GL, 2.0 B >> Repair and Diagnosis >> External Pages >> Different car >> Section 35 (1.9L TDI Engine Mechanical - AAZ, 1Z, AHU (A3 Platform)) >> Engine - Crankshaft, Cylinder Block >> Flywheel and drive plate sealing flange, removing and installing >> Notes

Flywheel and drive plate sealing flange, removing and installing: Notes

WARNING: This page is about a different car, the 1999 Volkswagen Jetta, 1998 Volkswagen Jetta, 1997 Volkswagen Jetta, 1996 Volkswagen Passat, and 1996 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: For repairs to the clutch, see CLUTCH for 020 Manual Transmission, or CLUTCH for 02A Manual Transmission.

The following list pertains to Fig 1.

  1. Oil seal 
    • Remove to remove sealing flange
    • Install using 10 -203 oil seal driver
    • Use engine oil to lightly oil sealing lip, do not use grease
  2. Woodruff key 
    • Make sure fit is tight
  3. 25 Nm (18 ft lb) 
  4. Sealing flange 
  5. Gasket 
    • Always replace
  6. Cylinder block 
  7. 60 Nm (44 ft lb) + 1/4 -turn (90 °) 
    • Always replace
  8. Flywheel/drive plate 
  9. 10 Nm (7 ft lb) 
  10. Intermediate plate 
    • Must be located on dowels
    • Do not damage/bend when assembling
  11. Sealing flange with oil seal 
    • Only replace complete
    • Use engine oil to lightly oil sealing lip, do not use grease
  12. Oil seal 
  13. Intermediate shaft 
  14. O-ring 
    • Replace if damaged
  15. Sealing flange for intermediate shaft 
  16. Fig 1: Exploded View Of Flywheel/Drive Plate & Sealing Flange Components
    G03364870