Inspection Service

WARNING: This page does not describe the selected car, but rather 27 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

Front disc brake pads:

Remove a wheel to check pad thickness. Mark position of wheel relative to brake disc so wheel can be reinstalled in the same position following check.
NOTE: Brake pad wear may be minimally greater on the front passenger's side than on the driver's side. Because of this, it is recommended that inspection is performed on passenger's side front wheel.
Measure thickness of outer and inner pads.
Dimension -a- = pad thickness including backing plate

Wear limit = 7 mm (0.28 in.)

If pad thickness (incl. backing plate) is 7 mm (0.28 in.) or less, the brake pads have reached or exceeded the wear limit and should be replaced.

Fig 1: Measuring Thickness Of Outer And Inner Pads

Courtesy of VOLKSWAGEN OF AMERICA, INC.

Tighten wheel bolts to 110 N.m (81 ft lb).

Rear disc brakes pads:

NOTE: It is not necessary to remove a wheel for rear brake pad inspection.

Visually inspect thickness of outer and inner brake pads.
- View through opening in wheel
- Use a flashlight and mirror if necessary
  Dimension -a- = pad thickness including backing plate
  
  Wear limit = 7 mm (0.28 in.)
  
  If pad thickness (incl. backing plate) is 7 mm (0.28 in.) or less, the brake pads have reached or exceeded the wear limit and should be replaced.
  
  Fig 2: Inspecting Thickness Of Outer And Inner Rear Brake Pads
  Courtesy of VOLKSWAGEN OF AMERICA, INC.
  
  Drum brake linings:
Check thickness of brake linings through inspection holes in the brake carrier plates -arrow-.

Fig 3: Locating Rear Brake Lining Inspection Holes
Courtesy of VOLKSWAGEN OF AMERICA, INC.

Wear limit (lining only): 2.5 mm (0.10 in.)

Check linings for contamination with brake fluid or grease.