3rd and 4th gear clutch -K3-
WARNING: This page does not describe the selected car, but rather 25 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
- Only disassemble if you clean or visually check components.
The following list pertains to Fig 1.
- Circlip
- Different thickness
- Mark after removing and install at same point
- Thrust plate
- Install with stepped side facing circlip
- Inner plate
- Quantity, see TRANSMISSION LAYOUT
- Outer plate
- Quantity, see TRANSMISSION LAYOUT
- Pressure plate
- Install with peened corrugated washer facing piston
- Corrugated washer
- Peened to pressure plate - 5 -
- Securing ring
- Removing and installing, see Circlip -arrow-, removing and installing
- Piston cap
- Seals are vulcanized to piston cap
- Moisten with ATF before installing
- Turn piston cap slightly when installing
- When removing and installing press down and install securing ring -7-
- Spring
- Seat between piston and piston cap
- Piston
- Seals are vulcanized to piston
- Moisten seals with ATF before installing
- Turn piston slightly when installing
- Clutch housing with turbine shaft
- Height varies according to number of inner and outer plates
- O-ring
- Always replace
- Installing, see O-ring, installing
- Piston ring
- Be sure piston ring is correctly located, see Piston rings, checking seating
- Installing, see Piston rings, installing/hooking ends together