I - ATF pump to support tube, removing and installing
WARNING: This page does not describe the selected car, but rather 25 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
For an Overview, see TRANSMISSION, DISASSEMBLING AND ASSEMBLING, OVERVIEW
NOTE:
Transmission, disassembling, seeTRANSMISSION, DISASSEMBLING
Transmission, assembling, see TRANSMISSION, ASSEMBLING
The following list pertains to Fig 1.
- Bolt
- Qty. 7
- Tighten to 8 N.m (71 in. lb) plus additional 90° turn.
- Additional 90° turn may be done in several stages
- ATF pump with -B2- piston
- Spare part must agree with transmission code letters
- Disassembling and assembling, see ATF PUMP, DISASSEMBLING AND ASSEMBLING
- O-ring
- Always replace
- Place on ATF pump
- Gasket
- Always replace
- Spring cap
- Qty. 6
- Install 3 spring caps after installing first outer plate
- Install 3 spring caps before installing last outer plate
- Spring
- Qty. 3
- Retaining ring
- Not installed on transmissions: CLB, DLL, CLK, DKS, CKX, DKR, CKZ, DAB, CKY, CLA
- Shim
- Not installed on transmissions: CLB, DLL, CLK, DKS, CKX, DKR, CKZ, DAB, CKY, CLA
- Corrugated spring washer
- Only installed on transmissions: CLB, DLL, CLK, DKS, CKX, DKR, CKZ, DAB, CKY, CLA
- Outer plate -B2-
- Quantity from, see TRANSMISSION LAYOUT
- For transmissions with installed corrugated spring washer -9-, determine thickness of outer plate, see 2nd and 4th gear brake -B2-, adjusting (with shim and retaining ring)
- Inner plate -B2-
- Quantity, see TRANSMISSION LAYOUT
- Before installation, place new inner plates in ATF for 15 minutes
- Outer plate -B2-
- Always install 2 mm thick outer plates
- Quantity, see TRANSMISSION LAYOUT
- Outer plate -B2-
- Install 3 mm thick outer plate to supporting tube
- Supporting tube -B2-
- For -B2- plate package
- Spare part must comply with transmission code letters
- Insert with groove engaging in wedge of free wheel
- Transmission housing with clutches installed