2nd and 4th gear brake -B2-, adjusting
WARNING: This page does not describe the selected car, but rather 25 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
This adjustment procedure is for transmissions with a shim -11- and retaining ring -12- installed in brake -B2-.
On transmissions with a shim -11- and retaining ring -12-, brake -B2- is determined by shim thickness.
On some transmissions, a corrugated spring washer is installed on the last outer plate instead of the shim -11- and retaining ring -12-.
On these transmissions, brake play is determined by the thickness of the last outer plate: see 2ND AND 4TH GEAR BRAKE -B2-, ADJUSTING (WITH SHIM AND RETAINING RING) .
NOTE:
To adjust, install components without shim -11-, without last outer plate -10- and without spring caps -6-.
The following list pertains to Fig 1.
- Transmission housing
- Circlip
- For supporting tube
- Supporting tube -B2-
- Spare part must match transmission code letters.
- Insert with notch engaging on free wheel wedge
- Outer plate -B2-
- 3 mm thick
- Spring cap
- Install first outer plate -4-, then install spring cap
- Spring cap
- Do not install when adjusting -B2-
- Install before installing last outer plate
- Spring
- Spare part must match transmission code letters.
- Inner plate -B2-
- Quantity, see TRANSMISSION LAYOUT
- Always install 2 mm thick outer plates
- Outer plate -B2-
- Quantity, see TRANSMISSION LAYOUT
- Always install 2 mm thick outer plates
- Outer plate -B2-
- 3 mm thick
- Do not install when adjusting -B2-
- Shim
- Do not install when adjusting -B2-
- Retaining ring
- When adjusting -B2-, insert with smooth side facing last inner plate -8-