Installation position of 5th gear operating sleeve
WARNING: This page does not describe the selected car, but rather 21 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
- Slide operating sleeve over synchronizer hub.
- Recesses for locking keys in synchronizer hub and operating sleeve must be aligned
- Chamfer on teeth (arrow -1-) is toward shaft (arrow - 2-) of 5th gear synchronizer
- Insert locking keys and install springs at 120 offset.
Angled ends of each spring must engage in hollow keys