Checking synchronizer ring
WARNING: This page does not describe the selected car, but rather 21 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Jetta, and 1999 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
- Press synchronizer ring onto gear cone and measure gap -a- with feeler gauge.
SYNCHRONIZER RING GAP -a- DIMENSIONS
| Gap -a- | Dimension (new) | Wear limit |
|---|---|---|
| 3rd gear | 1.15-1.75 mm (0.045-0.069 in.) | 0.5 mm (0.020 in.) |
| 4th gear | 1.3-1.9 mm (0.051-0.075 in.) | 0.5 mm (0.020 in.) |
| 5th gear |
CAUTION:
- When replacing synchronizer rings, always refer to parts catalog for the correct parts application.
- Synchronizer rings must not be interchanged.