Input shaft, disassembling and assembling: Notes
WARNING: This page is about a different variant/trim than selected.
Special tools and equipment
- VW 407 Press tool
- VW 447 H Press plate
- VW 412 Press tool
- VW 422 Tube
- VW 401 Thrust plate
- VW 408 A Press tool
Special tools and equipment
- VW 454 Press piece
- 41-501 Drift sleeve
- VW 447 i Thrust plate
- VW 510 Press piece
NOTE:
- When installing new gears, consult technical data. Refer to Code letters, transmission allocation, ratios, capacities .
- If the position of the tapered roller bearings is affected when exchanging parts, the input shaft must be re-adjusted. See adjustment overview. Refer to Adjustment overview
1 - Clutch housing
2 - Tapered roller bearing outer race
- Removing. See Pressing out tapered roller bearing outer race
- Pressing in. See Pressing in tapered roller bearing outer race
3 - Tapered roller bearing inner race
- Knock-off the input shaft with a drift
- Pressing on. See Pressing on tapered roller bearing inner race
4 - Input shaft
- Adjusting. Refer to Input shaft, adjusting
5 - 3rd gear
- Shoulder points to 4th gear
- Pressing off. See Pressing off 3rd gear
- Pressing on. See Pressing on 3rd gear
6 - Circlip
- Always replace
7 - 4th gear
- Pressing off with tapered roller bearing outer race and sleeve. See Pressing off 4th gear with tapered roller bearing and sleeve
- Pressing on. See Pressing on 4th gear
- Collar faces to 3rd gear
8 - Tapered roller bearing inner race
- Pressing off with 4th gear and sleeve. See Pressing off 4th gear with tapered roller bearing and sleeve
- Pressing on. See Pressing on tapered roller bearing inner race
9 - Thrust washer
10 - Tapered roller bearing outer race
- Pressing out. See Pressing out tapered roller bearing outer race
- Pressing in. See Pressing in tapered roller bearing outer race
11 - Shim
- Determining thickness. Refer to adjusting input shaft, Input shaft, adjusting
12 - Transmission housing
13 - Sleeve
- For needle roller bearing
- Press off with 4th gear and tapered roller bearing inner race. See Pressing off 4th gear with tapered roller bearing and sleeve
- Pressing on. See Pressing on sleeve for needle roller bearing
- Place thrust washer on before installing (item 9 )
14 - Needle roller bearing
15 - Selector gear for 5th gear
- Pull off together with 5th gear synchro-hub. Refer to Assembly sequence
16 - 5th gear synchro-ring
- With cast locking pieces. Refer to Figure
- Check for wear. Refer to Checking 5th gear synchro-ring
17 - Spring
- Installation position. See Assembling 5th gear locking collar/synchro-hub
18 - Locking pieces (Qty. 3)
- Installation position. See 5th gear synchronizer
19 - 5th gear synchro-hub
- Removing and installing. Refer to Assembly sequence
20 - 5th gear locking collar
- Removing and installing. Refer to Assembly sequence
21 - Dished washer
- Installation position. Refer to Assembly sequence
22 - Torx socket head bolt M10, 80 Nm
- Fitted piece on bolt head locates dished spring. Refer to Assembly sequence