LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2001 >> Golf GL, 2.0 B >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 40 (5 SPD. Manual Transmission 02J (A4 Platform)) >> 34 Manual Transmission - Controls, Housing >> Transmission, removing and installing >> Modifying support rails VW 457/1 >> Tightening torques

Tightening torques

WARNING: This page is about a different variant/trim than selected.

Transmission to engine

Vehicles with 4-Cyl. engine 

Fig 1: Locating Transmission To Engine Bolts (4-Cyl. Engine)
GW00001400Courtesy of VOLKSWAGEN UNITED STATES, INC.
Item  Bolt  Qty.  Nm 
1 M 12 x 55 3 80
2 1) M 12 x 150 2 80
3 2) M 10 x 50 3 60
4 3) M 7 x 12 2 10
5 4) M 7 x 12 1 10

1) Also starter to transmission

2) Only on engines with an aluminium oil pan,

3) Large cover plate for flywheel only on engines with sheet steel oil pan (pan painted black)

4) Small cover plate for flywheel

Items A + B - Fitting sleeves

Vehicles with 6-Cyl. engine 

Fig 2: Locating Transmission To Engine Bolts (6-Cyl. Engine)
GW00001401Courtesy of VOLKSWAGEN UNITED STATES, INC.
Item  Bolt  Qty.  Nm 
1 M 12 x 55 4 80
2 1) M 12 x 55 2 80
3 M 12 x 65 1 80
4 2) M 10 x 60 3 40
5 3) M 7 x 12 2 10

1) Also starter to transmission

2) Only on engines with an aluminium oil pan, on some engines M 10 x 50 bolts are fitted and the tightening torque is 25 Nm.

3) Flywheel cover plate only on engines with a sheet steel oil pan (pan painted black)

Items A + B - Fitting sleeves

Transmission mount -A- to transmission 50 Nm + 90 °
Fig 3: Identifying Transmission Mount Bolts
GW00001386Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Identifying Transmission Support & Hex Bolts
GW00001385Courtesy of VOLKSWAGEN UNITED STATES, INC.

Transmission to body

Bolts -A- 25 Nm
Bolts -B- 100 Nm
Fig 5: Identifying Pendulum Support & Bolts
GW00001384Courtesy of VOLKSWAGEN UNITED STATES, INC.

Rear transmission mounting

Bolts -A- 20 Nm + 90 °
Bolts -B- 40 Nm + 90 °
NOTE: Install engine/transmission mountings stress-free.

Refer to 10 - ENGINE - ASSEMBLY for 1.8 LITER 4-CYL. 5V TURBO ENGINE MECHANICAL, ENGINE CODE(S): AWD, AWW, AWP, 10 - ENGINE - ASSEMBLY for 1.9 LITER 4-CYL. 2V TDI ENGINE MECHANICAL, ENGINE CODE(S): ALH, 10 - ENGINE - ASSEMBLY for 1.9 LITER 4-CYL. 2V TDI PD ENGINE MECHANICAL, FUEL INJECTION GLOW PLUG, ENGINE CODE(S): BEW, 10 ENGINE - ASSEMBLY for 2.0 LITER 4-CYL. 2V ENGINE MECHANICAL, FUEL INJECTION & IGNITION, ENGINE CODE(S): AEG, AVH, AZG, BBW, BEV, 10 - ENGINE - ASSEMBLY for 2.8 LITER VR6 2V ENGINE MECHANICAL, ENGINE CODE (S): AFP, 10 - ENGINE - ASSEMBLY for 2.8 LITER VR6 4V ENGINE MECHANICAL, ENGINE CODE(S): BDF and 10 - ENGINE - ASSEMBLY for 3.2 LITER VR6 4V ENGINE MECHANICAL, FUEL INJECTION IGNITION, ENGINE CODE(S): BJS

Selector cable support bracket to transmission 25 Nm
Selector cable bolt to transmission selector lever 25 Nm
Balance weight to transmission selector lever 25 Nm
Transmission selector lever to transmission 20 Nm